Baby Steps Hello all! This will officially be the first post by the SLA 3D Printer Team! The primary goal of our team would be to design a SLA 3D Printer by the end of this exchange. So…. What is a ‘SLA’ 3D printer? SLA stands for Stereolithography which involves the use of UV light to cure materials. Most of us are familiar with our school’s Fused Deposition Modeling (FDM) 3D printers.

Fundamentally, the material used is different (resin for SLA & thermoplastic for FDM) along with the method of creating layers. Each printer has its advantages and disadvantages though FDM printers are more commercially used while SLA printers are often used by industries due to their high cost. Such a project begets a question… where do we begin? Preliminary research reveals that there is so much to consider when trying to create a 3D printer. There are both hardware and software considerations when designing the printer. Axis mechanisms, projector types, choice of resin are all classes of research by their own right! Along with OpenGL/OpenCv coding requirements, such a project is rife with complications to green undergraduate students such as ourselves! Thankfully, our professor has associates at Tsing Hua University (Beijing) and they have graciously allowed us to use their blueprints and code. They even invited us over to have a look at their completed prototype for us to compare with our own. But before we set off for Beijing, our team scanned through the blueprints and code. We spent a few days ordering the parts required as well as researching for existing precedents. It was truly a remarkable first week as we were suddenly exposed to many technical terms and practical considerations in design. Part of the challenge was to consolidate together our research and determine which aspect of the 3D printer held the highest priority. 10 weeks is an extremely short amount of time and it would be impossible for us to look into every single aspect for improvement. To make full use of our time here in China, we should dedicate more man-hours into the more important aspects. Once the parts arrived it was time to assemble the 3D printer! Naturally, we expected many problems to surface during this phase. Holes of the wrong size, non-threaded holes, tight fitting plates, wrong screws etc. Such problems were simple and common and yet they severely hamper our assembly process. If we were to recreate our own 3D printer, we need to be absolutely sure of the details before we send in the parts for manufacturing.

The Assembly

How many undergraduates does it take to design a 3D printer? 4!

Satellite Fab Lab @ ZJU! Everyone hard at work!

Efficiency at its finest! Two guys look at a guy doing stuff while the fourth guy takes a photo of them!

THIS BOY IS ON FY-REEEEEEEEEEEEEE~

Trip to Beijing!

500 Yuan in our hands
Harmony the EM Train!
THIS TRAIN IS ON FY-REEEEEEEEEEEE~ (302km/h!)

Saying goodbye to Harmony…

Say hello to normal subway train!

Our accommodations at  Home Inn!

Tian An Men Square!

Tian An Men and the Forbidden Palace

Change of Guard

Time to rest… But first… Let me take a selfie~
With random photobombers at the back!

FOOOOOD!

Tsing Hua University!

Tsing Hua University is one of China’s most renown universities, alongside Bei Da University. It was an honor for us to be able to visit this university, thanks to the courtesy of our professor!

Unfortunately we are not able to go into details of the 3D printer for now as it strictly belongs to Tsing Hua University. So stay tuned for me information!

In the mean time…

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The Toy Design members strive to implement a next-generation interactive gadget for pets that incorporates innovative technology. Our team have already started on the basics as of 27th May by designing our own soft toy using a program called Easy Toy. The objective of 3D Printer Design members is to bring SLA (Stereolithography) 3D printing technology to the next level by redesigning and improving the different parts of the 3D printer using the program Solidworks. To accomplish this, students will be learning the technology behind SLA 3D printing and the software of the printer.

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